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Testing by Device Type

Drug Delivery

Drug delivery devices are a specialty area within the medical device industry. These are combination products that may require review and approval by either device or drug agencies, or both. The end use of the device generally determines which agency will take the lead. Typical products would be external or implanted pumps, implanted polymers with slow release or degradation properties, catheters with surface modifications, or materials such as bone cement. However, this device category can also include drug delivery patches and syringes. Thus, the approach to non-clinical evaluations may take a variety of directions.

The following scenarios regarding drug/device combinations are possible:

  1. The device and drug are approved and on the market individually
  2. The device is approved but the drug is not approved
  3. The device is not approved but the drug is approved
  4. Neither the device nor the drug are approved

In the first scenario (drug and device both approved), the biocompatibility of the device and the toxicology of the pharmaceutical are known. It must be shown that the stability and bioavailability of the drug have not been compromised by the new drug-device combination. Assays typically used to evaluate the drug product will be needed as well as functional studies as indicated below.

In the second scenario (device approved/drug not), the drug will need to go through extensive evaluations as typically done for a new drug product, plus those studies indicated in scenario 1 above.

In the fourth scenario (neither approved), significant device (IDE, PMA) and drug evaluations (IND, NDA) will be required. Discussion with NAMSA Scientists and the FDA or Notified Body should precede testing in order to design the optimum test protocol.

This test program summary will address scenario three, since most of these devices today fall into a category where a known drug is available but the delivery system needs enhancement to achieve improved therapy.

Depending upon the exact nature of the device, a range of biological effects may need evaluation per ISO 10993. Please also see our guidance documents for additional detail.

NAMSA Technical Specialists and Scientists are adept at developing non-clinical testing programs for these products. Veterinary surgeons on staff are experienced at implanting and/or evaluating the biocompatibility and functionality of such devices.

Standards and Regulation

First consideration should be given to vertical standards (an FDA guideline or ISO standard in use for a specific device). In the absence of such guidance, ISO 10993-1 should be consulted to determine areas of concern for these devices.

Each device should be examined on it's own merits. In some cases, prior data may be available from suppliers or in the literature, or there may be efficacy or functionality testing in progress that can be used to satisfy a portion of the safety requirements.

Test Categories

The following tests are typically required:

Characterization of Materials

  • Thorough Chemical Characterization of all critical components of the device.
  • Thorough understanding of the potential adverse effects of the device on drug stability.
  • Thorough understanding of the effects of the drug product on the device materials

R & D Function and Performance

  • Evaluations under clinical-like, intended use, conditions
  • Blood level evaluations
  • Evaluation of local tolerance
  • Other studies related to drug use and intended purpose

Basic biocompatibility on the device portion of the combination product:

  • Cytotoxicity
  • Sensitization or Allergenicity
  • Intracutaneous injection or irritation screen
  • Acute Systemic toxicity screen
  • Intravenous and Intraperitoneal injection study
  • Subchronic toxicity by an appropriate route
  • Mutagenicity (genotoxicity) assays

Optional testing dependent on the end use of the combination product

  • Implant to target organ or tissue
  • Chronic toxicity
  • Blood compatibility
  • Reproductive performance
  • Carcinogenicity

Note: In many cases, the drug portion of the combination product may be toxic to sensitive device methods. Therefore, in all cases except clinical like protocols and systemic toxicity, the device portion alone will be tested.

Complete Sterility Assurance Program

  • Sterilization validation
  • Environmental monitoring
  • Packaging validation and shelf life testing
  • Special considerations for drug stability

This list provides an overview of testing programs for drug delivery devices. NAMSA Technical Specialists and Scientists will partner with you to develop a cost effective program and minimize your time to market. Our experts will help you design specific test programs based on the unique characteristics of each device.

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